QIE Group provides highly efficient palm oil processing machines to support you start a profitable business in palm oil industry, starting from initial factory design to final installation and commissioning, we are always here to offer professional guidances.

When all palm oil and palm kernel oil processing equipment were delivered, our company appointed a team of experienced palm oil installation engineers were well prepared and set out to Nigeria, hoping to save help our customer install this project in a short time period without compromising project quality.

As we all know, oil palm can produce two kind of oils - palm oil extracted from fresh fruit and palm kernel oil obtained from the nuts. Both palm oil and palm kernel oil are widely used in various industries, including food, chemical and others. In order to ensure smooth palm oil production and palm kernel oil production, there are several things that you must make it clear, the palm oil processing steps, the palm kernel oil processing steps and the basic equipments involving in palm oil production process, palm kernel oil production process.

Palm oil refining process machinery introduction:

Generally, palm oil refining process is necessary steps for the production of palm oil products. The qualities of the finished product that need to be monitored are flavor, shelf-life, stability and color of the products.

Palm oil degumming process: Degumming process is the first refining process of edible oil refinery.For palm oil  refining process, we mainly adopts dry degumming process of palm oil.Technically, degumming of palm oil is referred as an operation of purification in palm oil refining process, since crude palm oil (CPO) normally contains impurities in the colloidal state or dissolved in them. In degumming process, phospholipids featured of strong emulsifying action are removed by a variety of treatments.  In short, degumming of palm oil is a process of removing unwanted gums, so that to ensure the stability of the palm oil in later stage of refining plant.

Palm oil bleaching process / palm oil decolorization process: During palm oil bleaching stage, trace metal complexes such as iron and copper, coloring pigments, phosphatides and oxidative products are removed by adsorptive effect of bleaching earth.
This bleached oil is then filtered in industrial filters such as filter press or hermetically sealed vertical leaf pressure filter, plate and frame type filter.

Deodorization / De-acidification is done to to remove residual pigments, and oxidation products etc, which would otherwise adversely affect the flavour, odour and rate at which the oil would turn rancid. In Deodorization process, free fatty acid removes in the form of Palm fatty acid distillate as a refining waste.
Apart from removal of free fatty acid there are some impurities like Carotenoids pigments, primary and secondary oxidation products present in the palm oil are also removed from refined Palm oil in this step. Deodorization is essentially a steam distillation process carried out at low pressures and elevated temperatures (180-220°C).

Equipment List for 10TPD Mini Palm Oil Milling Process

For 10 ton per day palm oil production, the crane is not equipped in most cases. The crane is used for lifting the palm fruits. In mini scale palm milling factory, this job usually done manually. View the photos below to see what the complete equipment looks like.

A mini production of palm oil mill basically includes belt conveyor, palm fruit thresher, screw conveyor, palm oil press, oil tank, oil filter and oil pump. Attention that not all equipment is necessary except palm oil press and filter. The equipment selection is based on your budget and business plan.

Palm oil mill plant involves the following five processing steps:

• Fruit Reception: Initially, the palm fruit bunch is weighed and offloaded from trucks. Note that the fruits have to be weighed in order to calculate the purchasing costs. The bunches have to be carefully offloaded from the trucks because if they are mishandled their quality may significantly decrease and this will have a negative effect on the final product. Poorly handled palm fruits have high acid levels which not only interfere with the taste but also increase the cost of production because the acid levels have to be decreased to a certain minimum amount.
• Threshing and Sterilizing: After that, the fruits undergo a process called Threshing where they are cut off from the bunch that holds them and they are put in boiling water with very high temperatures in order to "loosen" them. This process is what is known as — Sterilization by Pressurized Cooking. For starters, the threshing process can also be done manually to lower investment cost.
• Palm Oil Extraction: The third step is the extraction of the palm oil in screw palm oil pressing machine. This is step marks the peak of processing and the oil is extracted from the fruits by pulp pressing.
• Oil Filtering: The extracted oil is then Filtered and Purified in order to remove dirt and other remains such as water and fruit shells. After the red palm oil is purified, they can be stored in barrels or gallons before they are transported to the market.

How Much Does It to Start a Palm Oil Milling Business in Nigeria?

Are you considering venturing into the palm oil industry in Nigeria? Maybe one of the first questions that come to mind is, "How much does it cost to set up a palm oil plant?" Here is the factors need to consider when you start a palm oil milling busness, this writer wish it can help you.

Land Acquisition and Site Development Cost
The first significant expense in setting up a palm oil plant is land acquisition. The cost varies depending on the location, size of the land, and proximity to transportation networks. Additionally, site development expenses, such as clearing, leveling, and infrastructure development, should be taken into account. These initial investments are crucial for creating a solid foundation for your palm oil plant.

Palm Oil Milling Equipment Price
Investing in high-quality machinery and equipment is essential for efficient palm oil production. The cost of equipment depends on the scale of your plant and the level of automation you wish to incorporate. It is crucial to choose reputable suppliers and consider the long-term reliability and maintenance costs associated with the machinery. To ensure the production of high-quality palm oil, you will need processing and refining facilities. The cost of these facilities depends on the capacity and sophistication desired.

Labor and Training Cost
Skilled labor is vital for the successful operation of a palm oil plant. The cost of labor will depend on factors such as the size of the plant and the level of automation. Additionally, investing in employee training programs ensures a knowledgeable and competent workforce, enhancing productivity and product quality. (Learn more: how much does it cost to build a refinery plant>>)

Utilities and Infrastructure
Proper provision of utilities such as water, electricity, and waste management is essential for smooth plant operations. Costs associated with utility connections, generators, waste treatment systems, and infrastructure development should be considered during the planning phase.

Regulatory Compliance and Certifications
Complying with relevant regulations and obtaining necessary certifications, such as quality and sustainability certifications, is an important aspect of setting up a palm oil plant. Budgeting for these compliance costs is crucial to ensure a smooth and legally compliant operation.